Durable, Non-Marking Protection for Precision Components
At RGB Industries, we manufacture polyurethane-coated steel dunnage engineered for demanding industrial applications where consistent, high-performance protection is essential. By combining the structural strength of fabricated steel with the impact resistance and cushioning properties of industrial-grade polyurethane, our systems offer a superior way to store, handle, and transport delicate, coated, or high-value components.
From automotive manufacturing to powder-coating operations and logistics environments, our polyurethane-coated steel dunnage ensures products remain secure, separated, and protected from damage at every stage of the supply chain.
Why Choose RGB Polyurethane-Coated Steel Dunnage?
Our dunnage systems are designed to perform in harsh, high-cycle environments while maintaining component quality. Key benefits:
Non-marking, abrasion-resistant polyurethane contact surfaces that prevent scratching, rubbing, or surface distortion
High-load steel frameworks engineered for long-term industrial use
Custom-designed shapes, pockets, and supports based on your exact component geometry
Outstanding resistance to chemicals, oils, and wear, even in heavy production settings
Ideal integration into returnable packaging, stillages, material-handling systems, and manufacturing workflows
What Is Polyurethane-Coated Dunnage?
Dunnage refers to the structures used to stabilise, protect, and separate components during storage or transit. At RGB Industries, our systems begin with a precision-fabricated steel frame that is then coated with industrial polyurethane, creating a protective interface ideal for parts that must remain pristine.
Polyurethane provides several advantages, including energy absorption, impact resistance, and reduced marking potential—all critical for protecting coated, painted, or precision-machined surfaces. Research from the CSIRO (Commonwealth Scientific and Industrial Research Organisation) supports polyurethane’s durability and industrial performance, noting its strong abrasion resistance and mechanical stability across harsh operating conditions. This combination of strength and surface protection makes polyurethane-coated steel dunnage one of the most reliable solutions for manufacturing, transport, and inventory management.
Applications Across Industries
Our polyurethane-coated steel dunnage can be used across a wide range of sectors, including:
Automotive & OEM Manufacturing – bumpers, body panels, brackets, suspension parts
Powder-Coated & Painted Goods – non-contact storage throughout curing or handling
Glass, Composite & Architectural Panels – safe transport of fragile or edge-sensitive materials
Fabrication & Heavy Industry – secure handling of parts during processing or logistics
Returnable Transit Packaging Systems – reusable, long-life dunnage for multi-cycle supply chains
Wherever surface integrity matters, polyurethane-coated steel dunnage delivers repeatable, dependable protection.
Built for Your Products & Process
Every component is different—which is why all RGB dunnage systems are custom-engineered. We design cradles, separators, ribbed supports, layered inserts, and contoured pockets that match your part’s geometry and the handling equipment used throughout your facility.
Already using stillages or rack systems? We can retrofit polyurethane contact surfaces into your existing frames, enhancing protection without requiring full equipment replacement.
Tough Where It Counts
| Component | Benefit |
|---|---|
| Polyurethane Contact Zones | Non-marking, wear-resistant, and ideal for painted or delicate surfaces |
| Steel Frame | Durable welded construction suitable for forklifts, trolleys, or stillage systems |
| Corrosion-Resistant Finishes | Powder-coated or galvanised options where steel remains exposed |
| Reusable Design | Built for long-term, repeat use in high-demand environments |
Made in South Australia. Designed for Industry.
All polyurethane-coated dunnage systems are manufactured at our Lonsdale facility using quality Australian materials. RGB Industries is trusted across Australia for practical, high-performance storage and transport solutions that protect your products and improve your workflow.
Let’s Build Your Custom Dunnage
Ready to improve product protection, reduce handling damage, and enhance operational efficiency?
Contact the RGB Industries team today to discuss your components, environment, and performance requirements. We’ll design a polyurethane-coated steel dunnage solution tailored to your process—and built to protect your product.
Phone: (08) 8187 2800
Email: sales@rgbindustries.com.au
